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World Headquarters
General Chemical Corp
12336 Emerson Dr.
Brighton, Michigan 48116 USA
Tel :
248-587-5600
Toll Free
855-475-5600
Fax:
248-587-5606
Email: sales@generalchem.com
 
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  GenLube 3840  
Engineered exclusively for aluminum, steel, and stainless steel
INTRODUCTION :
GenLube 3840 is a heavy duty soluble oil lubricant engineered for machining and drawing difficult to form metals including high silica aluminum alloys, high strength low alloy steel, and stainless steel.

Genlube 3840 is a premium quality, heavy duty drawing and machining lubricant. GenLube 3840 was formulated to be used on difficult machining operations such as broaching, thread rolling, tapping, and thread cutting, on difficult to machine metals. GenLube 3840 also provides excellent performance for deep drawing and ironing forming operations.  
  • Suitable for ferrous and non ferrous metals
  • Ideal for metalworking operations on tough to form metals
  • Provides in-plant in-process corrosion protection
  • Easily removed
FEATURES AND ADVANTAGES:
 
Features Advantages
Excellent cooling and  lubricating
Non-corrosive to aluminum, copper and other non-ferrous metals and ferrous metals.
Readily waste treated
Unique biocide package.
Corrosion inhibitor additives
Reduced toll wear and produces parts with excellent surface finish.
Brightening not needed after cleaning.
Waste disposal does not require special reagents.
Long use life, odor free
Provide corrosion free storage
APPLICATION :
  GenLube 3840 is  used to perform very difficult forming operations including vertical broaching, roll tapping, thread rolling, deep hole drilling, deep drawing, and ironing. GenLube 3840 is used on difficult to work metals such as high silica aluminum alloys, stainless steel, high strength low alloy steel, metals that have a tendency to gall or spring back after forming and thick gaged metals.
 
Dilution recommendations for drawing and stamping
for drawing and stamping Dilution
Light duty forming  5 to 10%
Medium duty forming 10 to 20%
Heavy duty forming  25 to 30%
Ironing  30 to 50%
Deep drawing, light gauge 25 to 35%
Deep drawing, heavy gauge 35 to 50%
Stamping, light gauge 15 to 20%
Stamping, heavy gauge   20 to 35 %
Dilution recommendations for machining
Milling, drilling, shaping, planning   5%
Deep hole drilling   7.5%
Tapping, roll tapping, tread rolling,  10%
Thread cutting and rolling  10%
Broaching  10%
  Storage: GenLube 3840 should be stored in a clean, dry are away from open flames, extreme heat, and strong oxidizing agents.  
  PROPERTIES  
 
Typical physical and chemical properties
Test Test Method Results
Specific Gravity @ 60°F ASTM D-1298 0.975 to 0.985
Flash  Point Cleveland Open Cup,  °F(°C) ASTM-D-93 365° ( 182° )
Odor ASTM-D-2500 Petroleum
Color ASTM-D-156 Amber
Copper Corrosion 3 hr. @ 212 °F ASTM-D-130 1A Pass
 
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